3D Visual Master Gallery for CEO
Project Aqua Pure IV Manufacturing Facility - Complete 3D Renderings for All 18 Drawings
Executive Project Proposal Board
End-to-End ISBM All-in-One Machinery Schematics, Cleanroom Facility Zoning, and Automated Robotic Workflow.
1. ISBM (Injection Stretch Blow Molding) All-in-One Line
Drawing: M-F26002注吹灌布局.dwg • Continuous preform molding, blow-fill-seal, and capping.
2. Purified Water (PW) & WFI Generation Room
Drawings: water system layout(1).dwg & Horizontal WFI tank 10T/20T • RO plant, Multi-Effect WFI distiller, 10T/20T WFI tanks, CIP skid.
3. Solution Compounding & Preparation Suite
Drawing: Manufacturing & Holding PG15T3.dwg • Twin 15,000L PG15T3 mixing vessels, 3m steel platform, API charging tanks.
4. Terminal Sterilization & Autoclave Suite
Drawing: Autoclave room layout 2025.12.14.dwg • Water-bath sterilizer, sterilizer carts, control room monitoring station.
5. Automatic Visual Inspection Machine (24,000 BPH)
Drawing: External Dimension of VIM (24000BPH).pdf • 24,000 BPH optical VIM inspector, dual re-inspection conveyor lines.
6. Campus Architecture & Site Campus (AQI-D4)
Drawings: AQI-D3 & AQI-D4 Master Plans • Total Plot: 195,050 sq. ft. • Building Footprint: 138,335 sq. ft. • 3,564 Pallets.
7. High-Speed Packaging & EFORT Robotics
Drawing: Packing Line 巴基斯坦最新方案.dwg • EFORT ER210-2700 6-Axis Palletizing Robot • Speed ≥400 bpm.
12 Master Engineering, Validation & Regulatory Packages
Click Any Package Card Below To View Full SpecsPersonnel Change Room Architecture & Visual Renders
Grade D Outer PAL & Hand Wash Station
Sensor-activated hands-free wash basin, HEPA warm-air hand dryer, and Step-Over Bench (SOB 1). Sinks are restricted to Grade D only as per EU Annex 1.
Grade B/C Interlocked Gowning Airlock
Step-over bench (SOB 2 & 3), continuous filament sterile jumpsuit gowning, electromagnetic door interlocks with LED status lights, and sensor IPA hand rub.
CNC Outer Locker
Street clothing & outdoor shoe removal. Hairnet application.
Grade D Outer PAL
Step-over bench 1. Hand wash, HEPA dryer, Grade D coat & shoes. Sensor IPA rub.
Grade C Intermediate
Step-over bench 2. Non-linting jumpsuit, hood, goggles, clean boots & nitrile gloves. (No sinks).
Grade B Sterile PAL
Step-over bench 3. Sterile jumpsuit, sterile over-boots, sterile surgical gloves & IPA spray purge.
EU GMP Annex 1 & WHO TRS Compliance Rules
- No Sinks in Grade C/B: Hand washing sinks and HEPA dryers are strictly limited to Grade D PAL. Sinks forbidden in C & B changing rooms to prevent microbial contamination.
- Door Interlocks & Purge Timer: Electromagnetic interlocks prevent opening outer and inner doors simultaneously. 30–45s air flush cycle.
- Unidirectional Exit PAL: Separate Exit Personnel Airlock with reverse de-gowning sequence prevents cross-contamination.
195,050 sq. ft.
24,000 BPH
≥ 400 BPM
3,564 Pallets
Facility Scope & Capabilities
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Site Location: Butt Chemicals Pvt Ltd Campus (31.457280° N, 74.301440° E).
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ISBM Technology: Injection Stretch Blow Molding (ISBM) & Blow-Fill-Seal all-in-one production line.
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High-Speed Robotics: EFORT ER210-2700 6-axis industrial robot for automated carton palletizing.
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Pyrogen-Free Water System: Multi-effect distillation with 10-Ton & 20-Ton WFI storage tanks.
Key Cleanroom Zoning
Master Plan Comparison: AQI-D3 vs AQI-D4
Option AQI-D3 (Expanded Shell)
190,780 sq. ft. Total- Production Area: 77,680 sq. ft.
- Packing Hall: 21,400 sq. ft.
- Finished Goods Storage: 52,420 sq. ft.
- Pallet Capacity: 1,188 Pallets
- Best For: Multi-line future production expansions.
Option AQI-D4 (Compact & High Density)
138,335 sq. ft. Total (-27.5%)- Production Area: 36,275 sq. ft.
- Packing Hall: 10,000 sq. ft.
- Finished Goods Storage: 52,780 sq. ft.
- Pallet Capacity: 3,564 Pallets (+200%)
- Best For: Optimal CAPEX and high-volume buffer storage.
Equipment Bill of Quantities (BOQ)
| Tag | Equipment Name | Specification / Capacity | Qty | Cleanroom Zone | Utility Connections |
|---|
Central Engineering Utilities
Electrical Power
380V, 50Hz, 3-Phase 5-Wire System connected to control cabinets.
Compressed Air
DN15 connection, 6 – 8 bar operating pressure for solenoid valves.
Industrial Steam
3 – 8 bar operating pressure; requires dedicated condensate discharge.
Raw & Pure Water
DN50 raw inlet at 2–4 bar; SS316L loop distribution for PW & WFI.